Change gears charts for inch threading on the 7x mini-lathe

Charts show gears combination and error %. In order to make inch threads on a mini-lathe with a metric leadscrew, additional 21, 55, 57 and 65 teeth gears are needed.

When for B and C gears ANY is shown on tables, it means that  B and C gears are only necessary as a idler gear. On  these cases, use for B and C a pair of gears with the same teeth number and a suitable size to mesh with A and D.

To calculate change-gears combination for threading on any lathe you can use the following formula:  TPI = (B/A) x (D/C) x leadscrew pitch



Mini-lathe change gears combination for threading

Inch threading on lathes with metric 1.5mm pitch leadscrew

 

Simplified chart

For the mini-lathe banjo and with the original gear set plus 21, 55, 57 and 65 teeth gears.

THREAD AB
C
D
ERROR %
REAL TPI
80 TPI
2065
55
80
0.0606 80.048
72 TPI
4055
21
65
0.0914-
64 TPI
4555
21
65
0.0923-
56 TPI
35
65
45
80
0.166955.907
48 TPI
6055
21
65
0.0924-
44 TPI
--
-
-
--
40 TPI30
60
55
65
0.060640.024
36 TPI
8055
21
65
0.0928-
32 TPI
50
65
55
80
0.060632.019
28 TPI
35
55
57
60
0.035528.010
24 TPI
50
60
55
65
0.060324.015
20 TPI
55
40
40
65
0.060620.012
18 TPI
50
45
55
65
0.060518.011
16 TPI
50
40
55
65
0.060616.010
14 TPI57
30
35
55
0.035514.005
12 TPI50
30
55
65
0.060312.007
11 TPI50
30
60
65
0.060511.007
10 TPI
-
-
-
-
--
9 TPI
-
-
-
-
--
8 TPI
57
35
65
50
0.02257.998

 

 

Extended charts

Many of these combinations don't fit the mini-lathe banjo, though can be used with other banjo styles. 

THREAD AB
C
D
ERROR %
REAL TPI
80 TPI
2065
55
80
0.0606 80.048
80 TPI 20
80
55
65
0.060680.048
80 TPI
5565
20
80
0.0606 80.048

 

THREAD AB
C
D
ERROR %
REAL TPI
72 TPI
4055
21
65
0.0914 72.067
72 TPI 40
65
21
55
0.091472.067

 

THREAD AB
C
D
ERROR %
REAL TPI
64 TPI
4555
21
65
0.0923 64.060
64 TPI 45
65
21
55
0.092364.060

 

THREAD AB
C
D
ERROR %
REAL TPI
56 TPI
35
65
45
80
0.166955.907
56 TPI35
80
45
65
0.166955.907
56 TPI45
65
35
80
0.166955.907
56 TPI4580
35
65
0.166955.907

 

THREAD AB
C
D
ERROR %
REAL TPI
48 TPI
6055
21
65
0.0924 48.045
48 TPI 60
65
21
55
0.092448.045

 

THREAD AB
C
D
ERROR %
REAL TPI
44 TPI
5550
21
60
0.0399 43.983
44 TPI 55
60
21
50
0.039943.983

 

THREAD AB
C
D
ERROR %
REAL TPI
40 TPI
20
40
55
65
0.060640.024
40 TPI20
65
55
40
0.060640.024
40 TPI30
60
55
65
0.060640.024
40 TPI3065
55
60
0.060640.024
40 TPI40
65
55
80
0.060640.024
40 TPI40
80
55
65
0.060640.024
40 TPI55
40
20
65
0.060640.024
40 TPI55
60
30
65
0.060640.024
40 TPI55
65
30
60
0.060640.024
40 TPI55
65
40
80
0.060640.024
40 TPI
5580
40
65
0.060640.024

 

THREAD AB
C
D
ERROR %
REAL TPI
36 TPI
8055
21
65
0.0928 36.034
36 TPI 80
65
21
55
0.092836.034

 

THREAD AB
C
D
ERROR %
REAL TPI
32 TPI
50
65
55
80
0.060632.019
32 TPI50
80
55
65
0.060632.019
32 TPI55
65
50
80
0.060632.019
32 TPI5580
50
65
0.060632.019

 

THREAD AB
C
D
ERROR %
REAL TPI
28 TPI
35
55
57
60
0.035528.010
28 TPI35
60
57
55
0.035528.010
28 TPI57
55
35
60
0.035528.010
28 TPI5760
35
55
0.035528.010

 

THREAD AB
C
D
ERROR %
REAL TPI
24 TPI
50
60
55
65
0.060324.015
24 TPI50
65
55
60
0.060324.015
24 TPI55
60
50
65
0.060324.015
24 TPI5565
50
60
0.060324.015

 

THREAD AB
C
D
ERROR %
REAL TPI
20 TPI
55
ANY
ANY
65
0.060620.012

 

THREAD AB
C
D
ERROR %
REAL TPI
18 TPI
50
45
55
65
0.060518.011
18 TPI50
65
55
45
0.060518.011
18 TPI55
45
50
65
0.060518.011
18 TPI5565
50
45
0.060518.011

 

THREAD AB
C
D
ERROR %
REAL TPI
16 TPI
50
40
55
65
0.060616.010
16 TPI50
65
55
40
0.060616.010
16 TPI55
40
50
65
0.060616.010
16 TPI5565
50
40
0.060616.010

 

THREAD AB
C
D
ERROR %
REAL TPI
14 TPI
35
30
57
55
0.035514.005
14 TPI35
55
57
30
0.035514.005
14 TPI57
30
35
55
0.035514.005
14 TPI5755
35
30
0.035514.005


THREAD AB
C
D
ERROR %
REAL TPI
12 TPI
35
65
55
21
0.060312.007
12 TPI35
21
55
65
0.060312.007
12 TPI50
30
55
65
0.060312.007
12 TPI5065
55
30
0.060312.007
12 TPI55
30
50
65
0.060312.007
12 TPI55
65
50
30
0.060312.007
12 TPI55
21
35
65
0.060312.007

 

THREAD AB
C
D
ERROR %
REAL TPI
11 TPI
35
65
60
21
0.060511.007
11 TPI35
21
60
65
0.060511.007
11 TPI40
20
50
65
0.060511.007
11 TPI5020
40
65
0.060511.007
11 TPI50
30
60
65
0.060511.007
11 TPI50
40
80
65
0.060511.007
11 TPI50
65
60
30
0.060511.007
11 TPI50
65
80
40
0.060511.007
11 TPI60
30
50
65
0.060511.007
11 TPI60
65
50
30
0.060511.007
11 TPI6021
35
65
0.060511.007
11 TPI80
40
50
65
0.060511.007
11 TPI80
65
50
40
0.060511.007

 

THREAD AB
C
D
ERROR %
REAL TPI
10 TPI
20
45
80
21
0.012510.001
10 TPI20
21
80
45
0.012510.001
10 TPI80
21
20
45
0.012510.001

 

THREAD AB
C
D
ERROR %
REAL TPI
9 TPI
45
57
50
21
0.09469.009
9 TPI45
21
50
57
0.09469.009
9 TPI50
21
45
57
0.09469.009

 

THREAD AB
C
D
ERROR %
REAL TPI
8 TPI
57
35
65
50
0.02257.998
8 TPI57
50
65
35
0.02257.998
8 TPI65
35
57
50
0.02257.998
8 TPI6550
57
35
0.02257.998